Sensor rollers in digital printing
Exact measurements for precision, quality & efficiency
Sensor rollers by INOMETA
for precise and reliable data acquisition in digital printing
Our innovative sensor rollers made of aluminum, CFRP are an important component in the modern digital printing process. They provide a significant role in ensuring precise web guiding by accurately measuring web tension and web tension force. This enables early detection of machine problems and contributes to optimum press performance and smooth operation.
Continuous monitoring through precision measurements in digital printing
Sensor rollers by INOMETA for digital printing
INOMETA's sensor rollers are a key component in digital printing, deployed at all critical points where continuous monitoring and measurement are essential. This includes tasks like web tension measurement. Whether you're printing on film or paper, these rollers ensure early detection of web issues, serving as a preventative measure to optimize print quality. Common challenges like web tension overload, wrinkles, and tears are effectively prevented, minimizing downtime caused by unexpected malfunctions.
Thanks to their customizable design for various printing systems, INOMETA's sensor rollers guarantee precise and reliable data acquisition throughout the entire printing process. Their robust construction and careful manufacture ensure reliable operation even with customized dimensions.
All the advantages of sensor rollers at a glance
✓ Incorrect web guiding or tension fluctuations can lead to creases, tears or other material damage. Reliable web measurement minimizes these problems and ensures precise web guiding for consistent print quality. Integrated sensors detect overloads at an early stage and enable the machine to be switched off in time.
✓ Precise web guiding and overload protection contribute to smooth material transport and increased uptime in the production process. This is particularly important for materials that are sensitive to tension changes. Downtime is reduced, which increases the productivity and efficiency of your operation.
✓ The surfaces of our sensor rollers can be tailored to your specific substrate and application requirements. Different surface textures and coatings optimize material adhesion to the roller and minimize slippage or warping.
✓ Vibration can blur the print image and damage the material. Our low-vibration sensor rollers improve print quality and ensure smooth machine operation.
✓ Manufactured with the highest precision, our sensor rollers ensure exceptional concentricity and minimize waste. This is crucial for maintaining high print quality.
The main advantages of sensor rollers in digital printing for our customers
✓ Our sensor rollers are designed as complete systems for your specific applications and contain all the necessary components for easy installation. There is no need to assemble individual electromechanical components – this saves time and money and reduces system complexity.
✓ We adapt the surface structures and coatings of our sensor rollers to the properties of your material and the requirements of your application. This ensures optimum material guidance, high print quality and minimal material waste.
✓ By precisely monitoring and controlling the material flow with INOMETA sensor rollers, errors and inconsistencies in your printing process are detected and avoided at an early stage. This reduces waste and rework, minimizes costs and increases the profitability of your system.
✓ Our innovative solutions provide valuable data on the condition of your printing press and your application-specific material. Use this data for proactive maintenance and error prevention before failures or downtime occur. This leads to higher system uptime and lower unplanned maintenance costs.